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Automatic Distribution Transformer Test System Project Case | Nanke Electric Delivers to Jiangsu Shuangxin Transformer

1. Project Overview The Automatic Distribution Transformer Test System delivered by Nanke Electric to Jiangsu Shuangxin Transformer Co., Ltd. has been officially put into operation. Jiangsu Shuangxin Transformer Co., Ltd. is a specialized intelligent...

Automatic Distribution Transformer Test System Project Case | Nanke Electric Delivers to Jiangsu Shuangxin Transformer

1. Project Overview

The Automatic Distribution Transformer Test System delivered by Nanke Electric to Jiangsu Shuangxin Transformer Co., Ltd. has been officially put into operation.

Jiangsu Shuangxin Transformer Co., Ltd. is a specialized intelligent manufacturing base for high-efficiency, energy-saving transformers rated up to 220 kV and integrated energy storage converter units. The company focuses on new power systems and the renewable energy distribution network sector. Its main products include high-efficiency oil-immersed and dry-type distribution transformers rated up to 35 kV, 110–220 kV power transformers, integrated energy storage converter units, and supporting power transmission and distribution equipment. To meet the factory testing requirements for transformers, Nanke Electric delivered an Automatic Distribution Transformer Test System for the project, covering testing of both oil-immersed and dry-type transformers.

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2. Testing Capabilities

The project is equipped with dedicated test stations for oil-immersed and dry-type transformers, covering 10 kV and 35 kV voltage levels. The specific testing ranges are as follows:

Oil-Immersed Transformer Test Station

High-Voltage Side Low-Voltage Side Capacity Range Impedance Range
10 kV 0.4 kV and below 30 kVA–4000 kVA 4%–8%
35 kV 1.14 kV and below 30 kVA–10000 kVA 4%–10%

Dry-Type Transformer Test Station

High-Voltage Side Low-Voltage Side Capacity Range Impedance Range
10 kV 0.4 kV and below 30 kVA–4000 kVA 4%–8%
35 kV 1.14 kV and below 30 kVA–6300 kVA 4%–10%
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3. Test Items

The system supports the following transformer testing items:

· Transformer no-load loss and no-load current measurement

· Transformer no-load current percentage calculation

· Transformer no-load harmonic measurement

· Transformer load loss measurement and correction to the reference temperature

· Transformer short-circuit impedance measurement and correction to the reference temperature

· Transformer induced voltage withstand test

· Transformer power-frequency withstand test

· Transformer DC resistance test

· Transformer turns ratio test

· Transformer insulation resistance test

· Transformer temperature rise test

· Transformer lightning impulse test

· Transformer partial discharge test

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4. Project Highlights

1. Compatibility with Multiple Transformer Types

The project includes both oil-immersed and dry-type transformer test stations. The system is compatible with testing different types of transformers, covering 10 kV and 35 kV voltage levels and meeting the testing requirements of oil-immersed transformers from 30 kVA to 10000 kVA and dry-type transformers from 30 kVA to 6300 kVA.

2. Automated Testing, Reduced Repetitive Wiring, and Improved Testing Efficiency

The project adopts an Automatic Distribution Transformer Test System. After transformer parameters are registered, operators can click “Automatic Test Start” and view the test interface through the control console, enabling automated control of the testing process and real-time monitoring of test data. The automated testing process reduces repetitive wiring between different test items and manual operations, simplifies the testing process, improves transformer testing efficiency, and allows test reports to be customized according to customer requirements.

3. Integrated Testing Functions, Reduced Labor Costs

The system integrates multiple transformer testing functions. Through the automated testing process, it reduces manual operations, data recording, and repetitive work, thereby reducing the labor input required for testing and related labor costs.

4. Professional Configuration, Balancing Performance and Cost Efficiency

The system is equipped with professional instruments such as a digital power analyzer and a multi-channel digital comprehensive partial discharge analyzer according to the project's testing requirements. While meeting the requirements of multiple transformer testing items, the configuration also takes into account actual application needs and equipment requirements.

5. One-Stop Project Services Covering the Entire Delivery Process

Nanke Electric provides one-stop services covering solution design, equipment manufacturing, transportation and delivery, installation and commissioning, personnel training, and after-sales service. The service covers the entire process from solution implementation to subsequent operation, with a professional after-sales service team providing timely technical support.

5. Commissioning Information

Commissioning Date: June 2024

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